900,
901S and 902S Installation Instructions
The 900 model S-VL-Switched is designed as a secondary door to fit behind the existing sectional overhead door.
This system is
designed for vertical lift door openings and utilizes the same lower track by
means of a switch mechanism.
The direction
of the switch is determined by the door in the up position coming down into the
switch.
The door is
shipped with the following items:
a)
Door panels with stainless steel screen
b)
Hinges (side hinges standard overhead door hinges)
c)
Center hinges (piano type)
d)
Outside bottom fixtures
e)
Outside drums
f)
Cables
g)
RH and LH switch
h)
Upper straight track
i)
Shaft and spring
j)
Bearing plates
k)
Rollers
l)
Top fixtures
m.)
Hardware
Installation
of this door system will require a working knowledge of overhead sectional door
systems and should be pre-formed by a qualified door installer. Installation of
this system will require alteration of the current sectional overhead garage
door.
Step
1
Check all the
door dimensions to verify that size of the 900 door is the same as the existing
door system.
Step
2
Hardware the
door with the sectional overhead door hardware. Install the bottom fixtures,
side hinges and top fixtures with the provided tech screws in the pre-drilled
holes. (do not install the center
hinges at this time).
Step
3
Raise the
existing door all the way up and mark a line on the existing door track.
Approximately 6” below that mark cut the backside of the existing track out
apx. 3 ½”. Make sure you do not place the switch where top fixture of the
existing door will travel through the switch.
Install
the switches. There is a RH and LH switch. The switch is installed with the
track paddle switch facing down. See drawing to determine RH and LH Switch.
Step
4
Install the new
track into the slot at approximately 30-degree angle. The track will have to be
miter cut to allow a smooth flow of the rollers into and through the track. The
top of the track should be secured with 2” x 2” x 1/8” angle (not
supplied).
Install
the bearing plates, springs and end bearing plates as you would a normal
sectional overhead vertical lift door.
Step
5
Install the
door panels in the lower track and attach cables to the bottom fixtures. Make
sure the cables do not hit or rub any objects. Add tension to the spring.
Step
6
Install center
hinges. They are not pre-drilled. Lower the door to the ground. Clamp panels
together with c clamp or quick grip at the rail location. Install center hinges
parallel to the door rails with tech screws.
Step
7
Check
door tension and operation. Make sure the rollers are flowing through the switch
properly.